Plastic Injection Molding

Katrangan

Cetakan injeksi yaiku amanufacturing process for producing parts by injecting molten material into acetakan. Plastic Injeksi Molding is one of the most frequently used manufacturing processes for creating plastic parts. Thanks to its high-precision, repeatability, and cost efficiency at scale, plastic injection molding is used for a variety of products and parts from the smallest insert up to large automotive & aerospace parts.

The plastic injection molding process requires an injection molding machine, raw plastic material, and a machined mold. The raw plastic material is first melted in the injection unit and is then injected into the mold, where it cools and solidifies into the final plastic part.

Langkah-langkah utama ing proses cetakan injeksi kalebu:

-Clamping

The two sides of the mold are closed and clamped shut.

-Injeksi

Bahan kasebut diwenehi panganan ing mesin intothe lan di-push menyang cetakan. Nalika kedadeyan kasebut, bahan kasebut ilang amarga panas lan tekanan. Plastik kasebut banjur disuntikake ing cetakan, proses iki diarani € "Sarung".

-Cooling

The plastic in the mold cools and solidifies into the shape of the part.

-Ejection

Sawise partcools, disuntikake saka cetakan.

Auwell offers 2 business models to meet the needs of the client for plastic injection molding projects. Namely supply tooling only models or, final products models.

-Mung Model Alat

For this business model, Auwell offers the tooling design based on the product design and machine data for client confirmation, the details include tooling structure, lifetime, tooling material, hardness, etc. Clients may provide completed tooling designs for production. For this tooling only option, for standard parts, we will use the most common with globally recognized one for easy maintenance. In general, this option is preferred for large size and high-volume products, Plastic Injeksi Tooling Automotive is a typical catalogue for this business model.

-Model Produk Final

Kanggo model bisnis iki, Auwell tanggung jawab kanggo bagean cetakan injeksi plastik, lan kanggo memenuhi spesifikasi klien. Jinis mesin injeksi lan struktur / desain alat sing digunakake mutusake dening tim kita. Kanggo model bisnis iki, yen klien mbayar biaya perkakas, Auwell bakal tanggung jawab kanggo pangopènan lan panggantos alat sajrone kabeh produk. Model iki luwih disenengi kanggo ukuran cilik lan bagean cetakan injeksi plastik. Mangga waca âPlastic Injeksi Parts” section for more details.

Another key difference of the two-business model is, for “Tooling Only Model”, the mold cost is considerable higher than “Final Products Model” as for “Final Products Model”, Auwell does not make any margin from the tooling development. For “Final Products Model”, if the clients want to take the mold or, shift to another supplier, it is not guaranteed that the mold works properly at another machine at another manufacture, and, a certain proportion of mold development cost will be charged before mold transferring.

Apart from plastic injection molding, we also provide the following services:

-Prototipe dicithak 3D sing cepet

-Overmolding

-Lebokake cetakan

-Thermoforming

-Karet & Cetakan Silikon

Spesifikasi Teknis

-Materi

Bahan plastik iki kasedhiya kanggo layanan cetakan injeksi plastik:

Ø PA 6/6 | Polyamide 6/6, Nylon 6/6
Ø PARA | Polyaryl Amide
Ø PBT | Polybutylene Terephthalate, Valox
Ø PBT-PET | Polybutylene Terephthalate-Polyethylene Terephthalate
Ø PC | Polikarbonat
Ø PC-ABS | Polycarbonate-Acrylonitrile Butadiene Styrene
Ø PC-PBT | Polycarbonate-Polybutylene Terephthalate, Xenoy
Ø PC-PET | Polycarbonate-Polyethylene Terephthalate
Ø PCT | Polycyclohexylenedimethylene Terephthalate
Ø PE | Polietilen
Ø PE-PP | Poliethelin-Polipropilena
Ø PE-PS | Polyethylene-Polystyrene
Ø PEBA | Polyether Block Amide
Ø PEEK | Polyether Ether Ketone
Ø PEI | Polietimid, Ultem
Ø PES | Polyether Sulfone
Ø PET | Polyethylene Terephthalate, Rynite
Ø PLA | Asam Polylactic
Ø PMMA | Polymethyl Methacrylate, Acrylic
Ø POM | Acetal Polyoxymethylene, Delrin
Ø PP | Polipropilena
Ø PPA | Polyphthalamide
Ø PPS | Sulphide Polyphenylene, Ryton
Ø PS | Polystyrene
Ø PS-PPE | Polystyrene-Polyphenyl Ethers, Noryl
Ø PSU | Polysulfone, Udel
Ø PVC | Polyvinyl Chloride (Shore D)
Ø PVDF | Polyvinylidene Fluoride
Ø SAN | Styrene Acrylonitrile
Ø TPO | Polyolefin Termoplastik
Ø TPU | Thermoplastic Polyurethane (Shore D)
Ø Resin sing digawe khusus

-Moldbase

LKM, HASCO, 1.1730, S50C, S55C, 1050, 1055

-Active Elements

Ø P20, 1.2311, 1.2312, 1.2738, 1.2343, 1.2344, H11, H13, 420
Ø ASSAB: 718, 718S, 718H, S316 / S316H / S316 SUP / S316H SUP, POLMAX / 168
Ø SAARSTAHL: GS738, GS2311, GS2312, GS638, GS688, GS2316
Ø DAIDO: NAK80, NAK55, PX88, PX4, PX5, S-Star (A)
Ø BOHLER: M201, M202, M238, M300 ESR, M310 ESR, M310H ESR

-Hotrunner

YUDO, INCOE

-Mould Surface

Etsa foto, erodestruktur, blaster sing ditembak, polesan garis, polesan kasar, cermin.

-Machines: 100-3,000 ton closing force

Advantages

-Pengalaman Sugih

More than 20 years of experience in plastic injection molding tooling development and part production, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Fast Turnaround

Generally, we provide a quotation within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell is able to provide fast prototypes in 3 working days, for simple and small size tooling, we are able to deliver first sample in 4 weeks.

-Comprehensive Solution Provider

Auwell nyedhiyakake layanan lengkap kanggo proyek cetakan injeksi plastik wiwit saka desain, liwat prototyping, pangembangan alat / perlengkapan, sampling, produksi massal, lan dhukungan logistik lan pasca jual.

-Rigid QC Policies

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspection. Materi certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. We structure our processes, creating Flow Charts and Control Plans before production, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specifications.

-Jangka Bayaran sing Fleksibel

For tooling, the general payment term is 50%-40%-10%, meant 50% deposit, 40% after first sample free and 10% 2 weeks after client receive tooling or first batch product delivery. For mass production, we offer flexible payment terms, reasonable credit terms will be given, the client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

Aplikasi

-Plastic injection molding products have widely been used in almost all industrial sectors including: 

-Aeroangkasa lan pertahanan

-Automotive

-Mesin Pertanian

-Energy

-Electronics

-Construction

-Transportation

-Industri

-Consumer Products

Katalog katrangan produk cetakan injeksi plastik kalebu sing diproduksi Auwell lan diwenehake kanggo klien sing misuwur ing saindenging jagad. Klik gambar sing cocog kanggo rincian. Mangga dielingi, umume produk mung kanggo demonstrasi.

Plastic Injeksi Mold for Automotive Parts

Plastic Injeksi Parts

Plastic Injeksi Overmolding

Plastic Thermoforming Parts

Karet & Moulding Silikon