Drawing jero

Description

Gambar jero minangka proses mbentuk lembaran logam sing digunakake kanthi industri kanggo bagean sheet berbentuk kothong sudhut mlengkung kanthi kompleks. Proses nggawe bentuk sing jero, rapi lan bunder saka sheet metal. Sajrone deepdrawing, kosong sheet metal ditarik radial menyang die mbentuk dening tumindak mekanik doyo. Mula proses transformasi bentuk karo penylametan bahan. Proses kasebut dianggep nggambar "jero" nalika sisih jero bagean sing digambar ngluwihi diametere.

There are 4 steps for deep drawing process:

-Ngethok kosong

Proses nggambar sing jero diwiwiti saka disk sing kosong sing ditutup saka lembaran baja. Auwell ngapikake pemanfaatan bahan kanthi ngganggu kekosongan kita kanggo nyuda sampah lan bahan material. Proses nggambar kanthi jero minimalake sampah, ngoptimalake efisiensi panggunaan material.

-Starting Cup

After cutting the blank at the first die station, the blank is cupped around the nose of a punch and pressed into a die to form a cup. This first deep drawing forming operation increases the strength of the part through work hardening.

-Keep Drawing

Gumantung saka rasio ukuran-nganti-diameter sing dipengini, Auwell bakal ngrancang pati kanthi sawetara gambar kanggo nggawe bentuk dhasar bagean nggambar sing jero. Pasukan sing diprodhuksi ing proses gambar jero kanthi alami nyebabake tembok cangkang lancip, nalika cangkang flangethickens ing saben tahap. Tim profesional kita ngarani desain mati supaya bisa ditata kanthi rata-rata supaya bisa dadi wujud sing dikarepake.

-Post-Drawing Process

Sawise entuk bentuk produk sing dikarepake, proses ing ngisor iki bisa dikompilasi karo komponen liyane utawa minangka produk setengah rampung kanggo proses mbesuk kalebu panguburan lan perawatan permukaan kalebu polesan, pelapis seng, nickelplating, chormating, lapisan bubuk, lukisan, lsp.

Keuntungan proses Drawing Deep

-Speed

It’s usually the most efficient method for orders of large quantities 

-Ngilangi langkah-langkah majelis.

Deep drawing produces shapes with closed ends. This avoids the need to cut and weld multiple pieces. 

-Seamless

Gambar ortube bisa nggambar kanthi jero ora ana gabungan. Iki nggawe proses jero minangka proses sing cocog kanggo banyu utawa hawa sing kenceng.

-Akurasi dhuwur

Parts coming off a forming press are extremely repeatable. If the die was made correctly, they’ll also conform very closely to the drawing.

-Produces complex geometries.

Deep drawing can produce complex parts like an oil pan for an engine or complex filter housings.

-Produces very strong parts

Akeh logam kerja-hardenas sing deformasi. Intine, struktur kristal kasebut ngidini sawetara gerakan nanging bisa dikunci. Drawing subyek logam kanthi jero nganti akeh deformasi, nyebabake komponen sing angel ditindakake kanthi kekuatan sing dhuwur.

Auwell is capable of designing and developing necessary tooling for deep drawing production. CMM is available for sample dimensional inspection. Surface treatment includes KTL, powder coating, painting, zinc plating. PPAP documents are available upon request.

Spesifikasi Teknis

-Materi

Mild steel, stainless steel, copper, brass, aluminum, and alloy steel. 

-Kapasitas mesin

1,200-ton hydraulic press machine, 800-ton stamping machine.

Kekandelan kisaran saka0.2mm nganti 6mm.

  

Kaluwihan

Our deep drawing parts offer numerous advantages over traditionally machined, cast, or molded parts. We can reverse-engineer existing components, and can often combine multiple parts into a single stamped piece. The advantages of deep drawing process are:

-Reduce costs

-Ngurangi sampah

-Lower assembly cost and time

-Nambah strukture logam ngasilake bagean sing luwih kuwat.

Kejabi kaluwihan teknologi ing proses nggambar sing jero, kaunggulan kompetitif kerja karo Auwell yaiku:

-Pengalaman Sugih

More than 20 years of experience in deep drawing products development and production, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Cepet Nguripake

Umume, kita nyedhiyakake akuotasi sajrone 3 dina kerja. Nggabungake teknologi manufaktur lan fasilitas paling anyar, Auwell bisa nyedhiyakake prototipe cepet mung sajrone 2 minggu kanggo proyek sederhana.

-Comprehensive Solution Provider

Auwell nyedhiyakake layanan lengkap kanggo proyek nggambar jero wiwit diwiwiti, liwat prototyping, pangembangan alat / perlengkapan, sampling, produksi massal, lan dhukungan logistik lan pasca jual.

-Kebijakan QC Kaku

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspection. Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before production, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specifications.

-Jangka Bayaran sing Fleksibel

Tooling payments need to be pre-paid. For mass production, we offer flexible payment terms, reasonable credit terms will be given, the client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

Aplikasi

Produk pabrikan logam lembar wis digunakake ing sektor meh kabeh industri kalebu:

-Aerospace and defense

-Automotive

-Energi

-Elektronik

-Konstruksi

-Transportasi

-Industrial

-Consumer Products

Katalog ing ngisor iki kanggo produk gambar jero yaiku produk sing diproduksi lan diwenehake dening Auwell kanggo para klien terkenal ing saindenging jagad. Klik gambar ing ngisor iki kanggo rincian. Elingi, umume produk mung kanggo demonstrasi.

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